High-pressure barrel pumps are specialized transfer systems designed to move viscous, abrasive, or high-density fluids from drums, barrels, or IBCs (Intermediate Bulk Containers) at elevated pressures. They play a critical role in industries requiring precise, high-force fluid transfer where standard pumps fail.
Lubricants & Greases
Transferring thick gear oils, silicone greases, and heavy-duty lubricants in manufacturing and automotive industries.
Adhesives & Sealants
Pumping epoxies, polyurethanes, and silicone-based sealants in construction and assembly lines.
Paints & Coatings
Handling high-viscosity paints, primers, and industrial coatings without clogging.
Food & Pharmaceuticals
Moving syrups, pastes, and high-density food products under sanitary (FDA/USP) conditions.
Chemical Processing
Transferring corrosive or abrasive slurries (e.g., acids, resins) with chemically resistant materials (PTFE, PVDF).
| Type | How It Works | Best For | Pressure Range |
|---|---|---|---|
| Pneumatic (Air-Powered) | Uses compressed air to drive a piston | Hazardous environments (no sparks) | Up to 5,000 PSI |
| Electric | Motor-driven piston or gear pump | Continuous, high-flow applications | Up to 3,000 PSI |
| Hand-Operated | Manual lever action | Low-volume, portable needs | Up to 1,500 PSI |
| Hydraulic | Uses hydraulic fluid for force | Extreme-pressure industrial uses | Up to 10,000 PSI |
✔ Material Compatibility – Stainless steel (316 SS), PTFE, or PVDF for chemicals.
✔ Pressure Control – Adjustable regulators for precise flow.
✔ Seal Integrity – Viton or PTFE seals to prevent leaks.
✔ Dry-Run Protection – Prevents damage if the drum runs empty.
✔ Explosion-Proofing – Required for flammable liquids (ATEX/Directive 2014/34/EU).
Yamada (Pneumatic – best for hazardous areas)
Graco (Electric – industrial adhesives, paints)
Lutz Pumps (Chemical-resistant manual/electric)
Tuthill (Hydraulic – extreme-pressure applications)
When transferring fluids thicker than 10,000 cP.
If standard drum pumps clog or stall due to viscosity.
For metered dispensing (e.g., sealants in assembly lines).
In EX-rated (explosive) environments where sparks are a risk.
For non-flammable, high-viscosity fluids, an electric piston pump (Graco) is ideal.
For chemicals or explosive atmospheres, a pneumatic PTFE-lined pump (Yamada) is safest.
Need help selecting a model? Specify your fluid type, viscosity, and pressure requirements!