Industry-Knowledge

dry screw vacuum pump​

A dry screw vacuum pump is a type of positive displacement vacuum pump that uses two intermeshing screw rotors to create a vacuum without the need for lubricating or sealing fluids (hence "dry"). These pumps are widely used in industrial and scientific applications where oil-free, clean, and reliable vacuum is required.


Key Features of Dry Screw Vacuum Pumps

  1. Oil-Free Operation

    • No lubrication inside the pumping chamber, eliminating contamination risks (critical for semiconductors, food processing, and pharmaceuticals).

    • Reduces maintenance costs (no oil changes or oil mist filters needed).

  2. High Efficiency & Performance

    • Capable of achieving ultimate vacuum levels down to 0.1 mbar (0.01 kPa) or lower in multistage designs.

    • Maintains stable pumping speed even at low pressures.

  3. Low Maintenance & Long Lifespan

    • Non-contacting rotors with precise clearances reduce wear.

    • No internal valves or vanes, minimizing mechanical failures.

  4. Handles Various Gases & Vapors

    • Suitable for corrosive, condensable, and particle-laden gases (unlike oil-sealed pumps).

    • Can handle wet processes (e.g., chemical vapor deposition, distillation).

  5. Energy Efficient

    • Variable speed drives (VSD) optimize power consumption based on demand.


How Does a Dry Screw Vacuum Pump Work?

  • Two helical rotors (screws) rotate in opposite directions, trapping gas between them and the pump housing.

  • As the screws turn, gas is compressed and pushed toward the exhaust port.

  • No internal metal-to-metal contact (clearance gaps are maintained).

  • Cooling is often provided by air or water to manage heat from compression.


Applications of Dry Screw Vacuum Pumps

✔ Semiconductor & Electronics – CVD, etching, ion implantation.
✔ Pharmaceutical & Chemical – Solvent recovery, distillation, freeze drying.
✔ Food & Packaging – Vacuum packaging, dehydration.
✔ Industrial Processes – Vacuum furnaces, degassing, composite molding.
✔ Environmental & Energy – Biogas recovery, hydrogen processing.


Advantages Over Other Vacuum Pumps

FeatureDry Screw PumpOil-Sealed Rotary VaneLiquid Ring PumpScroll Pump
Oil-Free?✅ Yes❌ No (oil-lubricated)❌ No (water/oil used)✅ Yes
Ultimate Vacuum0.1 mbar0.001 mbar30 mbar0.01 mbar
MaintenanceLowHigh (oil changes)Medium (seal wear)Medium
Handles Corrosive Gases?✅ Yes❌ No✅ Yes (with proper liquid)❌ Limited
Energy EfficiencyHighMediumLowMedium

Limitations of Dry Screw Vacuum Pumps

❌ Higher initial cost compared to oil-lubricated or liquid ring pumps.
❌ Heat generation requires cooling (air or water).
❌ Not suitable for ultra-high vacuum (UHV) (below 0.001 mbar, turbomolecular pumps are better).


Leading Manufacturers

  • Leybold (Germany)

  • Pfeiffer Vacuum (Germany)

  • Atlas Copco (Belgium/Sweden)

  • Ebara (Japan)

  • Busch (Germany)


Conclusion

Dry screw vacuum pumps are ideal for clean, oil-free, and high-throughput vacuum applications in industries like semiconductors, chemicals, and food processing. They offer long life, low maintenance, and excellent gas handling but come at a higher initial cost than traditional oil-sealed pumps.

The above content was compiled and published by Zhilong Oil Drum Pump Supplier.