Industry-Knowledge

rotary screw pump

A rotary screw pump is a type of positive displacement pump that uses intermeshing helical screws (rotors) to move fluid or gas efficiently. These pumps are known for their smooth flow, high efficiency, and ability to handle viscous, abrasive, or sensitive media. They are widely used in industrial, hydraulic, and vacuum applications.


Types of Rotary Screw Pumps

  1. Single-Screw Pump (Progressive Cavity Pump)

    • Uses a single metal rotor turning inside a stator (elastomer lining).

    • Ideal for slurries, viscous fluids, and shear-sensitive liquids (e.g., wastewater, food products).

  2. Twin-Screw Pump

    • Two parallel screws rotate in opposite directions (timing gears prevent contact).

    • Handles clean and abrasive fluids (e.g., oil, fuel, chemicals).

  3. Triple-Screw Pump

    • One driving rotor meshes with two idler rotors.

    • Best for high-pressure hydraulic oil & lubricating fluids.

  4. Dry Screw Vacuum Pump (No oil/liquid inside)

    • Used for oil-free vacuum generation in semiconductor, chemical, and pharmaceutical industries.


How Does a Rotary Screw Pump Work?

  • Twin/Triple Screw Pumps:

    • Rotors rotate, creating sealed cavities that move fluid axially.

    • Fluid enters the suction side and is pushed toward the discharge.

    • No metal-to-metal contact (timing gears synchronize rotation).

  • Single-Screw (Progressive Cavity) Pumps:

    • The rotor’s eccentric motion creates progressing cavities that trap and move fluid.


Key Features & Advantages

✔ Smooth, Low-Pulsation Flow – Ideal for precision applications.
✔ Handles High Viscosity & Abrasives – Works with oils, polymers, and slurries.
✔ Self-Priming – Can evacuate air and start pumping without manual priming.
✔ High Efficiency – Maintains performance even with thick fluids.
✔ Low Maintenance – Fewer wear parts than piston or gear pumps.


Applications

  • Oil & Gas: Crude oil transfer, fuel injection, lubrication systems.

  • Chemical Processing: Pumping solvents, resins, acids.

  • Marine: Fuel transfer, bilge pumping.

  • Food & Beverage: Chocolate, syrups, dairy products.

  • HVAC & Refrigeration: Chiller systems.

  • Vacuum Technology: Dry screw pumps for clean processes.


Comparison with Other Pump Types

FeatureRotary Screw PumpGear PumpCentrifugal PumpPiston Pump
Flow ConsistencySmooth, pulsation-freePulsatingUnstable at low flowHigh pulsation
Viscosity HandlingExcellent (1–1M cP)Good (up to 100k cP)Poor (<500 cP)Good
Pressure CapabilityMedium-High (up to 300 bar)Medium (up to 200 bar)Low-MediumVery High (700+ bar)
MaintenanceLow (non-contact rotors)Medium (gear wear)High (seal issues)High (seals, valves)

Limitations

❌ Higher initial cost than gear or centrifugal pumps.
❌ Not ideal for very low-viscosity fluids (e.g., water) unless specially designed.
❌ Precision manufacturing required to maintain rotor clearances.


Leading Manufacturers

  • Colfax (IMO Pump)

  • Sulzer

  • KSB

  • Flowserve

  • NETZSCH


Conclusion

Rotary screw pumps are versatile, efficient, and reliable for handling viscous, abrasive, or sensitive fluids. They are preferred in industries requiring high-pressure, low-pulsation flow, such as oil & gas, chemicals, and food processing.

The above content was compiled and published by Zhilong Oil Drum Pump Supplier.