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centrifugal pump curve

Centrifugal Pump Curve: Explanation & Analysis

A centrifugal pump curve (or performance curve) is a graphical representation of a pump's operating characteristics, showing how flow rate (Q), head (H), efficiency (η), and power (P) relate to each other. Understanding these curves is essential for proper pump selection and troubleshooting.


1. Key Components of a Pump Curve

A typical centrifugal pump curve includes:

  1. Head vs. Flow Rate (H-Q Curve)

    • Shows how pressure (head) decreases as flow increases.

    • Measured in meters (m) or feet (ft).

  2. Efficiency Curve (η-Q Curve)

    • Indicates pump efficiency at different flow rates.

    • Peak efficiency = Best Efficiency Point (BEP).

  3. Brake Horsepower (BHP) Curve

    • Shows power consumption (kW or HP) at different flows.

  4. NPSHₐ (Net Positive Suction Head Available) Curve

    • Ensures the pump avoids cavitation.

Sample Pump Curve Diagram

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Head (H)
 |
 |  ____
 | /    \
 |/      \______
 |______________
       Flow (Q)

2. How to Read a Pump Curve

A. Finding Operating Points

  • Intersection of System Curve & Pump Curve = Operating Point.

  • System Curve represents the piping resistance (friction + static head).

B. Best Efficiency Point (BEP)

  • The flow rate where the pump runs most efficiently.

  • Operating far from BEP causes:

    • Low efficiency → Energy waste

    • Recirculation → Vibration & damage

C. Shut-off Head

  • Maximum head at zero flow (pump discharge valve closed).


3. Affinity Laws & Curve Adjustments

Pump performance changes with speed (RPM) or impeller diameter (D).

LawFormulaEffect
Flow ∝ RPMQ₂/Q₁ = N₂/N₁Speed change → Linear flow change
Head ∝ RPM²H₂/H₁ = (N₂/N₁)²Speed change → Squared head change
Power ∝ RPM³P₂/P₁ = (N₂/N₁)³Speed change → Cubed power change

Example:

If RPM increases by 10%:

  • Flow increases by 10%

  • Head increases by 21% (1.1² = 1.21)

  • Power increases by 33% (1.1³ = 1.331)


4. Common Pump Curve Problems

ProblemCauseSolution
Operating Far from BEPWrong pump selectionTrim impeller or adjust speed
CavitationNPSHₐ < NPSHᵣIncrease suction pressure
High Power at Low FlowRecirculation damageInstall a bypass line
Flat vs. Steep CurveImpeller design issueChoose correct pump type

5. Pump Curve vs. System Curve

Pump CurveSystem Curve
Shows pump capabilitiesShows system resistance
Head decreases with flowHead increases with flow
Fixed for a given pumpDepends on piping, valves, elevation

Example:

  • Pump Curve: Head = 50m @ 0 L/s, 30m @ 100 L/s

  • System Curve: Needs 20m @ 0 L/s, 40m @ 100 L/s

  • Operating Point: Where the two curves intersect (~80 L/s @ 35m).


6. How to Use Pump Curves for Selection

  1. Determine Required Flow & Head (from system calculations).

  2. Match to Pump Curve (ensure BEP aligns with duty point).

  3. Check NPSH & Power (avoid cavitation & motor overload).

  4. Consider Future Needs (trimming impeller or speed control).


Conclusion

  • Pump curves help select the right pump and troubleshoot issues.

  • BEP is the ideal operating point for efficiency & longevity.

  • Affinity laws predict performance changes with speed/diameter.

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